Experience rapid prototyping, dedicated engineering support, and scaled production with our NPI Center of Excellence.

High-Quality Cable Harness & Assembly

Designed, Engineered, and Manufactured for Mission-Critical Aerospace & Defence Applications

We Design and Engineer to Your Exact Specifications

We Design and Engineer to Your Exact Specifications

At TT Electronics Fairford UK, we focus on designing and manufacturing high-quality cable harness and assembly solutions specifically engineered for harsh environments. Our commitment is to deliver high-quality, reliable interconnect cable assemblies and harnesses that are custom-designed to meet your specific needs. We leverage our 45 years of experience and expertise to create solutions tailored to your applications.

Our team of specialist design engineers will work closely with you to understand your unique requirements. Our design and prototyping process includes:

  • On-application technical support to address your questions or concerns.
  • On-site “wet measurement” to ensure an accurate and reliable installation.
  • 3D printing capabilities to visualise your design concept.
  • A dedicated prototype team and area to ensure a quality outcome.

In-House Capabilities

From concept to finished product, TT Electronics Fairford designs, manufactures and assembles high-quality cable harnesses and sub-systems for the Aerospace & Defence markets.

Design & Prototype

  • Design engineers & technical guidance
  • Concept designs to full productio
  • Build to print
  • Quick prototypes and development samples

Machining Capabilities

  • Specialist back shell manufacturing 
  • Machined enclosures
  • Fixture development

Hand & Machine Lay Multi Core Cable

  • Hand & Auto cable laying
  • 1 to +100 core capability
  • Counter rotating lay to maintain flexibility
  • Complex multi gauge and transitions

Cable Braiding

  • Cable braiding for aerospace applications
  • Over-braiding directly onto cable harness
  • Skilled in branch braiding and transitions
  • Braiding in various materials

Manufacturing Capabilities

  • Complex terminations (solder, crimp) 
  • Open loom laced assemblies to fully sealed
  • High repeatability loom board build
  • Regular In-Process Quality checks
  • 100% End Of Line Testing

Panel Wiring and Assembly

  • Electrical test box wiring & testing
  • Break-in boxes and enclosures
  • Power modules

Expertly Manufactured Cable Solutions to Meet Your Exact Needs

Expertly Manufactured Cable Solutions to Meet Your Exact Needs

We pride ourselves on our extensive in-house manufacturing capabilities, giving you confidence that your product will be produced to the highest standards. Our capabilities include:

  • Custom cable manufacturing, including multicore cable designs.
  • Cable lay to create end-to-end, multi-ended harness assemblies with either terminated or unterminated configurations.
  • A variety of braiding techniques, including machine/sock over braid, branch braid, and Nomex.
  • Composite cable protection systems to withstand challenging environments.
  • Electrical box build and panel wiring, as well as cabinet and rack assembly.
  • Operators qualified to IPC 620 standards and Certified Interconnect Technicians (CIT) on-site.

Discuss Your Custom Solution
Quality and Traceability

Quality and Traceability

All products undergo rigorous testing, including 100% end-of-line testing, to guarantee quality and reliability. We are ISO 9001:2015 certified to demonstrate our commitment to quality management systems. We are also accredited to ISO 14001:2015 to demonstrate our commitment to sustainability as a zero-waste-to-landfill company. Our entire supply chain is traceable, as evidenced by our approval under the UL Wiring Harness Traceability program.

  ISO 9001: 2015

  AS9100D

  ISO 13485: 2016

  Nadcap

  ISO 14001: 2015

  TS 16949

  IPC 620 Class 2 & 3

  IRS Rail Standard

  OHSAS 18001

View All Certifications

Programme Experience

Land

Land

Fox Hound, Mastiff, Ridgeback, Wolf Hound, Buffalo, Warthog, Titan, Stormer, Viking, CVRT, Trojan, Challenger, Challenger II, Scimitar Tank, Pegaso BMR600

Air

Air

F35, Typhoon, Hawk, Chinook, Hercules, Lynx, Crowsnest, Wild Cat, RJ146, Nimrod, Sea King, Merlin, Apache, C-17

Missiles

Missiles

NSM, Storm Shadow, ALARM, Rapier 2000, LML, AASRAM, Brimstone, StarStreak

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TT has been a reliable partner to lean on as we navigate recent design challenges. Their commitment to meeting our rapidly changing customer requirements has been critical to the success of our projects. The team at TT Electronics has been responsive and flexible with a ‘can do’ attitude.

Resources

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