Complex PCB Assembly (PCBA) & SMT

High-reliability electronic assembly services for medical, aerospace, and industrial applications

Custom PCBA Manufacturing — Built to Your Specifications

Broad Capability. Deep Expertise.

Broad Capability. Deep Expertise.

We specialize in custom and scalable PCB assembly solutions that meet stringent industry standards and quality demands.

Key Capabilities:

  • Surface Mount Technology (SMT) with fine-pitch capability
  • Through-hole and mixed-technology assembly
  • Component placement from 0201 to large connectors
  • High assembly density >500 components per board
  • Automated inspection and X-ray verification
  • RoHS-compliant and leaded assembly options
  • DFM/DFA optimization for manufacturability
  • Prototype to high-volume production scaling

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Assembly Technologies & Manufacturing Processes

Assembly Technologies & Manufacturing Processes

From component placement to final inspection, our PCBA solutions are engineered for compliance, reliability, and long-term field performance.

  • Surface Mount Assembly (SMT): High-speed automated pick-and-place with micro-BGA and fine-pitch component handling
  • Through-Hole Assembly: Manual and automated soldering for robust mechanical connections and legacy components
  • Mixed Technology Builds: Hybrid solutions combining SMT and through-hole on single assemblies
  • Advanced Inspection Systems: AOI, X-ray, and in-circuit testing for 100% quality verification

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Built to Industry Standards

Built to Industry Standards

All assemblies are built for compliance with mission-critical specifications, including:

  • IPC-A-610 Class 2/3 Workmanship Standards
  • ISO 9001:2015 Quality Management Systems
  • ISO 13485 for Medical Device Manufacturing
  • RoHS and REACH Compliance

Whether it's medical-grade or aerospace-qualified, our assemblies are field-tested and program-proven.

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Engineered for Critical Applications

Engineered for Critical Applications

Custom PCB assembly services for the world's most demanding electronic systems. With advanced surface-mount (SMT) and through-hole capabilities, TT Electronics designs and manufactures high-precision PCBA solutions optimized for performance, quality, and reliability in medical, aerospace, and industrial applications.

From rapid-turn prototypes to high-volume production assemblies and mixed-technology builds, we offer unmatched flexibility and performance in electronic manufacturing. We don't just assemble circuits. We engineer reliability.

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Quick-Turn PCB Prototyping

Quick-Turn PCB Prototyping

Rapid prototype assembly services designed to accelerate product development and validation cycles without compromising quality. We provide production-intent assemblies optimized for speed, accuracy, and seamless scaling.

Capabilities include:

  • Rapid-turn assembly delivered within 24–72 hours.
  • Production-intent quality built to IPC Class II/III standards.
  • DFM/DFA review and optimization feedback to ensure production readiness.
  • Flexible SMT and through-hole prototyping for complex, multi-layer designs.
  • Customer-supplied or sourced component flexibility to meet aggressive timelines.

Applications: Proof-of-concept builds, pre-production validation units, and NPI sample assemblies.

Manufacturing Solutions Journey

Quick-Turn PCBA Prototyping

Quick-Turn PCBA Prototyping

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Box Build & HLA

Box Build & HLA

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Cable Harness

Cable Harness

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Testing

Testing

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Cleanroom

Cleanroom

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